The compaction of a random distribution of metal cylinders by the discrete element method

N.A. Fleck, P. Redanz
Acta Materialia
metals, Powder consolidation

The cold compaction of a 2D random distribution of metal circular cylinders has been investigated numerically by the discrete element method. Each cylindrical particle is located by a node at its centre and the plastic indentation of the contacts between neighbouring particles is represented by non-linear springs. The initial packing of the particles is generated by the ballistic deposition method. Salient micromechanical features of closed die and isostatic powder compaction are elucidated for both frictionless and sticking contacts. It is found that substantial rearrangement of frictionless particles takes place, leading to yield surfaces of similar shape but about half the size of that found for affine motion, as reported in [J. Mech. Phys. Solids 40 (1992) 1139; 43 (1995) 1409; 47 (1999) 785]. An increase in the level of inter-particle friction leads to a reduction in the degree of local particle rearrangement: the relative displacement of particle centres in the network is more closely represented by affine motion for the case of sticking contacts than frictionless contacts. The discrete element calculations suggest that the yield surfaces for sticking contacts are similar in shape to those for frictionless particles, but are about double the size.

Keywords: Powder consolidation, Metals

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